Turned out not too badly, even with the lack of caring about the finish :
So next, I turned my attention to my mortising attachment. I bought one on eBay because it was pretty close to my drill press (though my drill press is not a Delta branded press, I thought it would fit). The reality is it wouldn't lock onto the quill. My quill was 2.5" in diameter, and the mortising attachment would fit a 2.6" diameter quill. Yes, that 0.100" would prevent it from binding down on the quill. I had a piece of 3" diameter C86300 Manganese Bronze I thought I could make an "adapter" out of. To make it, I did the following :
- Put it into the chuck
- Faced it off
- Drill a small hole 3/4" deep into the center
- Step drill that hole until I got to 1/2" in diameter, still at 3/4" deep
- Grabbed the boring bar, and bored that 1/2" hole out to 2.5" diameter, 3/4" deep
- Turned the outside down to 2.6"
- Beveled the inside and outside edges
- Cut off the "ring" (I actually had to go to the bandsaw for this because it just didn't want to cut)
- Sanded the back side
- Cut the ring into halves
- Sanded the ends of each half on the inside and the outside so it wouldn't rip up the quill or the attachment
After finishing the last sanding, I had to test it to make sure it fit. It was like a glove, but not the one tossed from a fleeing white bronco. That manganese bronze is nice stuff :
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